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FUSE technology - what for?

Containment of arc energy
When a short circuit fault current is interrupted, a large amount of energy is released. This energy can either be contained within the body of the protective device or be released to the environment.

With a fuse, the energy is absorbed by the granulated quartz inside its body. It is trapped in the fuse cartridge thus eliminating potential external problems.

The release of energy to the environment is easier for the design of the protection device, but needs care in the design of the device enclosure. The ionized gas emission can result in reignition of the short circuit fault upstream of the protection device. Moreover the attendant pressure peak can cause a spontaneous opening of frontcovers of a switchboard.

Energy limitation
The energy let through of the protective device determines the necessary strength of the protected installation and components.

A fuse interrupts a short circuit current very quickly. Consequently the energy let through (I2t) of a fuse is very low.

A fuse 100A, 20kArms, 415V reduces an initial fault current of 4.000.000 A/S2 to 46.000 A/S2 This ratio is indicated in the picture below.
An example:

The volume illustrates the impact of the limitation feature of a fuse. The benefit is that smaller components can be used downstream of the fuse resulting in COMPACT INSTALLATIONS.

Restoration after a fault
In the event of a fault the protective device has to open the circuit. A specific feature of a fuse is that this is done without using mechanical moving parts. In case of a fault a fuse always opens the circuit. It operates, and is then replaced by a new, factory - calibrated device. The circuit is protected in the same way as before the fault occurred.

Single or three phase interruption
When one phase has an overload or short circuit, a fuse interrupts only the circuit of the affected phase. For motorloads, a 3-phase trip is desired, this is provided by a fast reacting electronic fuse monitor, the thermal relay or by the striker of the fuse. There are many situations imaginable where a 3-phase trip is undesirable.

Who of us has not experienced the loss of computer information or the darkness after a power interruption. When a fuse is used, 1/3 of these situations can be avoided.

Discrimination
Discrimination is an important factor in an electrical installation. This is achieved when only the protective device which is nearest to the fault interrupts the circuit. Consequently, only the smallest possible part of the installation in which a fault occurs will be out of service.

When applying fuses, it is easy to obtain discrimination, independent of the brand used. There are also no upper prospective current limitations above which discrimination can not be achieved.

If the ratio between the fuse ratings is 1 : 1.6, complete and reliable discrimination can be easily and cheaply achieved. Even, using different brands gives no design limitations.
Applying fuses gives: INSTALLATION DESIGN CONVENIENCE

Co-ordination for motorstarters
To provide adequate short circuit protection for a contactor and or a starter, a protective device is used. According to IEC 60947-4 two types of co-ordination are permissible, 1 or 2, for which the test conditions are given in the aforementioned IEC. Nowadays mainly type 2 is specified.

To obtain the specified level of protection all combinations of makes and types of protective devices and contactor must be verified by actual short circuit tests. In general this will limit the combination possibilities. By applying fuses the maximum let through energy and cut-off currents are low, resulting in relatively small motor starter combinations at a high prospective short circuit current level.

Moreover the make of the fuses concerned is irrelevant because all makes have to comply with IEC 60269, defining the maximum let-through levels. Thus coordination can easily be achieved, by following the applied fuse instructions given by the contactor manufacturer. Applying fuses in motor starter combinations gives you flexibility.

LINKS

The History of the fuse

PROTECTION – General questions

FUSE technology – what for?

Containment of arc energy

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