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MV-Fuses


MV-fuses and their component parts

What is a fuse?

What is an MV-fuse link?

What is a MV-fuse element?

What is a striker?


MV FUSES - Ratings

What are rated values?

What is the rated voltage?

What is the rated current?

What is the breaking capacity?

What is the rated frequency?

What is a prospective current?

What is a cut-off current or let-through current?

What is the pre-arcing time or melting time?

What is the arcing time?

What is the operating time or total clearing time?

What is the IÝt or Joule integral?

What is the virtual time?

What is the time-current-characteristic?


What is the cut-off (current) characteristic or let-through current characteristic?

What is the recovery voltage?

What is the switching voltage?

What is the minimum breaking current?


What is the power dissipation (of a MV-fuse link)?

What are temperature-rise limits?
Temperature-rise limits means that the MV-fuse link and MV-fuse base shall be able to carry their rated current continuously without exceeding the limits of temperature rise given in table 6 of IEC 60282-1.

What is the rated insulation level (of an MV-fuse base)?



MV-FUSES - Additional terms

What is a current-limiting MV-fuse link?

What are the classes of MV-fuse links?
There are three classes of current-limiting MV-fuse links defined according to the range in which they can be used:
- Back-Up fuse
- General Purpose fuses
- Full Range fuses

What is an MV-Back-Up fuse?

What is an MV-General Purpose fuse?

What is an MV-Full Range fuse?



MV-FUSES - General questions

How does one select the voltage rating?
Fuse links are voltage sensitive devices and it is important to note that the satisfactory operation of a fuse link under fault conditions is dependent on the system voltage. They must not therefore be installed in circuits above their voltage rating. They can however be used satisfactorily in circuits at lower voltage levels. For example, to protect a 10 kV system a 12 kV or 24 kV MV-fuse link can be used, but not a 7,2 kV MV-fuse link.

How does one select the current rating?
Every fuse link has a specific ampere rating. In selecting the ampere rating of an MV-fuse link consideration must be given to the type of load and circuit requirements.


How do high ambient temperatures affect the current rating of a fuse link?
A fuse link is a thermal device and as such may require some de-rating when used at elevated ambient temperatures. Fuse links can carry rated current up to an ambient of 40 °C. When the ambient temperature is higher than 40 °C de-rating may be required (a simple rule is to de-rate by 0,5 % per degree centigrade). The voltage rating is not dependent upon ambient temperature.

Why is breaking capacity important?
A protective device must be able to withstand the destructive energy of short circuit currents. The rating, which defines the capability of a protective device to maintain its integrity when reacting to fault currents, is termed its breaking capacity or interrupting rating.

Is it useful to have a low value of I2t?
Yes – the energy released during a short circuit, if not limited, can severely damage part or whole installations. Two specific parameters affect the operating IÝt:
- Power factor
The lower the power factor the higher the I2t energy let-through.
- Voltage
The higher the voltage the higher the IÝt energy let-through


MV-fuse links considerably limit this energy. For instance, without a MV-fuse link an asymmetrical short circuit current of 10,000 A at 10 kV a.c. could pass through the circuit during several cycles.
For example during the first cycle, the IÝt could be as high as 4,000,000 AÝs. In these conditions a 100 A MV-back-up fuse link will limit the IÝt value to about 210,000 AÝs, i.e. only 5 % of the value during the first half cycle.


Does an MV-fuse link limit the peak current under short circuit conditions in an electrical system?
Yes – current limitation depends on the short circuit conditions (prospective value, power factor, making angle at the beginning of the short circuit). Cut-off current characteristics, given by the manufacturer of the MV-fuse link, show maximum values of limited current reached in the worse conditions.

For example a prospective short circuit current, which is the value of a current that would flow if there would be no fuse protection in the circuit, of 10,000 A r.m.s. with a totally asymmetrical current, the maximum value could reach 25,000 A peak. A 100 A MV-back-up fuse link limits the first peak to 8,000 A, less than the third part of the prospective maximum value. The destructive electro-dynamic effects are reduced by 90 %(8,000/25,000) Ý
!


MV-FUSES - Protection of power transformers

Is the protection of power transformers standardized?
IEC 60 787 gives some guidance HOW to protect, but does not advise WHICH current ratings should be chosen. The fuse manufacturers recommendation lists will usually be found helpful.

What do I have to consider to find the correct fuse?
The high-voltage fuse link has to be able to withstand the transformer inrush current. Hence, the fuse time-current-value at 100 ms has to be at lest 10-12 times the transformer rated current. This will normally dictate a value of fuse current rating up to twice that of the transformer full load current. It is also usually a requirement that there should be discrimination between the MV-fuse and any low-voltage protective device on the secondary side of the transformer. The interrupting capacity of the fuse has to be at least as high as the maximum calculated short circuit current for the system.

What is the technical background of the manufacturers recommendation lists?
The recommendations of fuse manufacturers are generally based on the considerations in 4.2.2. Sometimes more that one fuse rating is quoted for a given transformer size depending upon such factors as permissible overloads etc. Discrimination between MV- and LV-fuses can be checked by reference to the relevant time-current characteristics for the fuses concerned.

Why is the recommended fuse rating more or less twice the transformer rating?
The main reason why the MV-fuse has to have a much higher current rating than the transformer load current is due to the need for the fuse to withstand the high transient magnetising inrush current when the transformer is switched into service. A second reason which may need to be taken into account is for cases of permissible overloading of the transformer for periods several hours and /or to allow for applications where the fuse is mounted in an enclosure having very restricted ventilation.

Is there a need for discrimination distance between up- and downstream fuse-links?
Yes, discrimination between upstream MV-fuse and downstream LV-fuse is obtained by comparison of time current curves for the two fuses using an appropriate transformation ratio to take account of the voltage difference of the two circuits.

What is the power loss of the fuse-link at transformer rated current?
The power loss of the fuse at transformer rated current is about 20 % of the value given in the manufacturers catalogues.

How warm can a fuse be at transformer rated current?
The temperature rise of a fuse in service has to comply with the limits given in 1EC 60282?1. This may entail de-rating the fuse in terms of current rating where the fuse is mounted in an enclosure or in situations of high ambient temperature. i.e above 400C

Do MV-fuse links age or is there a need for maintenance?
No, if the fuse is taken according to the manufacturers recommendation list, ageing is not expected. There is no need for maintenance.


MV-FUSES - Protection of capacitor banks

Is the protection of capacitor banks standardised?
IEC 60 549 gives some guidance HOW to protect, but does not advise WHICH current ratings should be chosen. The fuse manufacturers recommendation lists will usually be found helpful.


What do I have to consider to find the proper fuse for a capacitor bank?
To select the correct fuse rating for a given application it is necessary to consider the harmonic content of the load current as well as the charging inrush current during switch-on.

Is there any overload protection possible by the fuse links in capacitor circuits?
Low overload protection is not usually possible due to the need to select a fuse of large enough current rating to withstand harmonics and charging current.


MV- FUSES - Protection of motor circuits

Is the protection of MV motor circuits standardised?
IEC 60 644 gives some guidance HOW to protect, but does not advise WHICH current ratings should be chosen. The fuse manufacturers recommendation lists will usually be found helpful.

What do I have to consider to find the correct fuse for motor circuits?
For direct-on-line applications, it is necessary to allow for the motor starting current which may typically be 6 times full load current for a period of several seconds. This point should be well to the left of the time-current curve for the fuse in question. Where start up is frequent, an additional allowance may need to be made to ensure against long term fuse deterioration.

For both direct-on-line and assisted start applications it is also necessary to allow for any de-rating of the fuse consequent on confining the fuses in a small enclosure.


Is it allowed to parallel fuse-links for bigger machines?
Yes… Where the required current rating to protect the motor circuit is greater than the largest fuse rating, two or more fuse links may be connected in parallel as required. Due to proximity heating effects, the combined rating of the combination will usually be somewhat less than n x the rating of each fuse, where n = number of fuses in parallel. In this case, ask the manufacturer for details.

Are there special fuses for MV motor circuit applications?
While standard back-up fuses may be used for this application, purpose-built types of fuse are available which have special elements designed to cope with cyclical load conditions


MV FUSES - Fuse-Switch-Combinations

Are there any standards relating to use of MV-fuses in combination fuse switch units?
Yes, IEC 60 420 gives guidance for the combination of a fuse link according IEC 60 282-1 and a load break switch according IEC 60 265-1.

What is the task of IEC 60 420?
This standard describes the tests required for such combinations and the criteria for using non-tested fuses in a given switch unit

LINKS

General Questions

Fuses

General Questions / Low and moderate overcurrents

MV-fuses and their component parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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